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Density of Mild Steel

Density of Mild Steel

Mild steel, or low-carbon steel, is one of the most commonly used types of steel due to its versatility and affordability. It’s widely utilized in construction, automotive manufacturing, fencing, and signage, among other applications. Mild steel is known for its good weldability, machinability, and ductility, making it an ideal choice for various projects.

This steel is primarily defined by its low carbon content, typically less than 0.2% by weight. The AISI (American Iron and Steel Institute) classification codes for mild steel begin with “10” and are followed by two digits representing the carbon content in hundredths. For example, a code ending in “15” indicates a carbon content of approximately 0.15%.

This article will delve into the chemical composition, mechanical properties, grades, and key characteristics of mild steel, providing a comprehensive understanding of this widely used material.

What is Mild Steel?

Mild steel, also known as low-carbon steel, is a type of carbon steel that contains a low level of carbon—typically between 0.05% to 0.25% by weight. In contrast, high-carbon steels have carbon content ranging from 0.30% to 2.0%, and any higher carbon content would classify the material as cast iron.

Unlike alloy steels, mild stee l does not have significant amounts of elements like chromium or molybdenum. The lower carbon content gives mild steel certain characteristics that distinguish it from higher carbon and alloy steels. For instance, mild steel is more ductile, machinable, and weldable. However, its lower carbon content also makes it less capable of being hardened or strengthened through heat treatment processes like quenching.

The structure of mild steel, which contains a high amount of iron and ferrite, also makes it magnetic. However, the absence of protective alloying elements, such as those found in stainless steel, leaves mild steel susceptible to rust if not properly coated.

Despite these drawbacks, mild steel remains a popular choice due to its affordability, ease of welding, and machinability, making it suitable for a wide range of applications, from construction to automotive use.

Density of Mild Steel in kg/m³, g/cm³, lb/in³

Mild steel has a density of 7.85 g/cm³, 7860 kg/m³, or 0.284 lb/in³. This consistent density is largely due to its composition, which is primarily over 98% iron, with small amounts of carbon, manganese, and silicon. Since iron, with a density of 7.87 g/cm³, makes up the bulk of mild steel, it significantly influences its overall density. Mild steel alloys that include minor amounts of other elements may have slightly different densities, but the variation is usually minimal. 

What is the Composition of Mild Steel?

Mild steel, a widely used iron alloy in construction and engineering, is characterized by its low carbon content, typically less than 0.2%. This low-carbon aspect, as noted by ASM International, distinguishes mild steel from other steel types. Various grades of mild steel exist, each defined by its specific carbon content. In addition to carbon, manganese is another key element in mild steel. Manganese enhances the steel’s strength and weldability, making it suitable for a range of applications. While mild steel primarily consists of iron, these small additions of carbon and manganese are crucial in determining its mechanical properties and overall performance.

What Are the Different Grades of Mild Steel?

Mild steel comes in various grades, categorized by the AISI (American Iron and Steel Institute) numbering system. These grades all start with “10,” signifying their low carbon content. In this system, mild steel is identified by the last two digits, which are typically less than 20, representing the carbon content as a percentage multiplied by 100.Mild steel grades generally contain less than 1% phosphorus and sulfur, which are considered impurities and are kept at low levels to maintain the steel’s quality. These grades are chosen based on specific requirements, offering a balance of strength, ductility, and machinability for various applications.
Classification Approximate Equivalents Key Points
Classification

AISI 1008

Approximate Equivalents

DIN 1.0204

Key Points

Excellent cold formability

Classification

AISI 1010

Approximate Equivalents

DIN 1.0301

Key Points

Low strength, used for magnet cores

Classification

AISI 1015

Approximate Equivalents

DIN 1.0401

Key Points

Wear-resistant, good machinability

Classification

AISI 1018

Approximate Equivalents

DIN 1.0419

Key Points

Excellent for carburizing applications, good machinability

Classification

AISI 1020

Approximate Equivalents

DIN 1.0044

Key Points

A good balance of strength and ductility,

Mechanical Properties of Mild Steel

Type of Mild Steel Modulus of Elasticity (GPa) Brinell Hardness Ultimate Tensile Strength (MPa) Yield Strength (MPa) Elongation at Break (%) Steel Density kg/m3

AISI 1008

200

95

340

285

20

7.87

AISI 1010

205

105

365

305

20

7.87

AISI 1015

205

111

385

325

18

7.87

AISI 1018

205

126

440

370

15

7.87

AISI 1020

186

121

420

350

15

7.87

S275 J0

205

121

430 – 580

275

21

7.85

S355 J0

210

146

510 – 680

355

20

7.80

Mild Steel Chemical Composition

Classification Carbon Content (% Weight) Secondary Alloying Elements (% Weight)
AISI 1008
<0.1
0.3 to 0.5 Mn; 0.04 P; 0.05 S
AISI 1010
0.08 to 0.13
0.3 to 0.6 Mn; 0.04 P; 0.05 S
AISI 1015
0.13 to 0.18
0.3 to 0.6 Mn; 0.04 P; 0.05 S
AISI 1018
0.14 to 0.2
0.6 to 0.9 Mn; 0.04 P; 0.05 S
AISI 1020
0.17 to 0.23
0.3 to 0.6 Mn; 0.04 P; 0.05 S
S275
0.18
1.5 Mn; 0.030 P; 0.030 S; 0.012 N; 0.55 Cu
S355
0.2
1.6 Mn; 0.030 P; 0.030 S; 0.012 N; 0.55 Cu

Industrial Applications of Mild Steel

Mild steel is a versatile material widely used across various industries. Common applications include car bodies, furniture, wire, rebar, and fasteners. Its higher-strength variants are often employed in structural work and storage tank plating, making it a go-to choice for both everyday products and more demanding industrial uses.

Here are some examples of where it is used in the world-

  • Structural steel
  • Signs
  • Automobiles
  • Furniture
  • Decorations
  • Wire
  • Fencing
  • Nails

The Carbon Content in Mild Steel

Mild steel typically contains less than 0.2% carbon by weight, classifying it as low-carbon steel according to the American Iron and Steel Institute (AISI). This low carbon content is what gives mild steel its unique properties, making it easy to work with while maintaining adequate strength for various applications.

What Is the Toughness of MS Steel?

Toughness of Mild Steel Mild steel (MS) is known for its excellent combination of ductility and strength, making it a highly tough material. Toughness refers to a material’s ability to absorb energy before fracturing, and is often assessed through the Charpy impact test. For the example of 1020 mild steel has a Charpy impact strength of 24 J at 10°C. This property varies depending on the specific type and classification of mild steel.

5. Thermal Expansion:

Strongest Mild Steel Grade Among the various grades of mild steel, 1020 is the strongest. This grade contains the highest carbon content, which increases its strength but slightly reduces its ductility.

What is Mild Steel’s High Melting Point?

Melting Point of Mild Steel The melting point of mild steel ranges between 1450°C and 1530°C. This range is influenced by the carbon content and any additional alloying elements present in the steel.

Is Mild Steel Suitable for Welding?

Weldability of Mild Steel Mild steel is highly suitable for welding. Grades with higher silicon and manganese content offer improved weldability, making mild steel a popular choice for many applications. It can be easily welded on-site using basic equipment like a stick welding machine with ER70S-3 or ER70S-6 rods.

Summary

This blog provided an overview of mild steel, including its definition, main properties, and different grades. For further details or any inquiries about mild steel, feel free to contact a representative at Solitaire Steel

FAQs

Mild steel, also known as low carbon steel, contains between 0.05% and 0.25% carbon by weight. Its low carbon content provides good ductility and weldability, making it ideal for various applications, including construction, automotive parts, and everyday objects.
The density of mild steel is 7,860 kg/m³, indicating the mass of the steel per unit volume.
The current density of mild steel is 7.85 g/cm³, equivalent to 7,860 kg/m³. This consistent density is due to its high iron content and smaller amounts of carbon, manganese, and silicon.
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