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Corten Steel Cladding

Corten Steel Cladding

What is corten steel cladding ?

Corten steel cladding is a protective covering made from weathering steel, which forms a rust-like patina on its surface over time. This patina acts as a protective layer, making the steel highly resistant to atmospheric corrosion. Corten steel cladding is used on outdoor structures to shield them from harsh weather conditions, offering durability and low maintenance. Its long-lasting performance makes it ideal for structures that are difficult to maintain.

Corten Steel

Corten, also known as weathering steel, is a type of steel that offers excellent corrosion resistance due to the development of a protective rust-like oxide layer on its surface. This unique layer gives Corten its distinct rustic look and continuously regenerates when exposed to the elements, meaning it doesn’t need special treatment before installation to ensure durability.

Corten steel has gained popularity among sculptors and architects for its natural blend with the environment. Over time, exposure to weather deepens its rich hues of red, brown, and orange, creating an evolving texture that enhances its aesthetic appeal.

Corten Cladding

Corten steel is widely used in external cladding, particularly in Standing Seam and Residential Corten Steel Cladding. It’s a cost-effective and durable choice, often used in interlocking or standing seam panels. Its lightweight nature makes installation easy and efficient.

In modern architecture, Corten steel fits well in both urban and rural settings, offering a distinctive industrial look that stands out on buildings and facades. However, it’s important to design for proper drainage, as trapped water can cause increased corrosion. Corten’s weathering can also cause rust stains on nearby surfaces, which can be avoided by ensuring water doesn’t drain onto areas like concrete. 

Advantages of Corten Steel Cladding

Aesthetic Appeal: Corten steel offers a unique, rustic look that evolves over time, shifting from orange to deep brown, adding a modern industrial touch.

Cost-Effective: While the initial cost may be higher, its durability and minimal maintenance make it a long-term, budget-friendly option.

Versatility: It’s suitable for a variety of applications, from building facades and landscaping to public art and interior design, creating a unified and eye-catching appearance.

Strength and Stability: Corten steel’s high tensile strength allows it to handle heavy loads, making it perfect for both decorative and structural purposes. 

Is Corten Steel Cladding Expensive?

Corten steel cladding can be more expensive initially, costing up to three times more than regular mild steel. Despite the higher upfront cost, its durability and low maintenance needs make it more cost-effective in the long run. We provide Corten steel cladding in thicknesses from 1.0 to 1.5 mm, suitable for roofing and siding applications. 

Corten Steel Cladding Specification

Specifications Detail
Material Type Weathering Steel (Corten)
Thickness Range 1.0 – 1.5 mm
Finish Natural Rust-like Patina
Durability High, with minimal maintenance
Corrosion Resistance Excellent, due to protective patina
Cost Higher initial cost, but cost-effective over time
Aesthetic Appeal Rustic, industrial look with evolving color palette
Maintenance Low, due to self-sustaining patina

Corten Steel Mechanical Properties

Element Grade B Grade A
Tensile strength Rm MPa 485 485
Minimum yield point ReH Mpa *) 345 345
Minimum elongation A (Lo=5.65 √So) % 19 20

Corten wall Cladding Chemical Properties

 Si %
max.
 C %
max.
 Mn % Z%  S %
max.
 P %  N %
max.
 Cr % V%  Cu % Ni% Mo%
According to EN 10027-1 & CR 10260
S235J2W 0.40 0.13 0.20-0.60 0.03 0.04 0.40-0.80 0.25-0.55 0.65
S235J0W 0.40 0.13 0.20-0.60 0.04 0.04 0.01 0.40-0.80 0.25-0.55 0.65
S355J2WP 0.75 0.12 1.00 0.03 0.06-0.15 0.30-1.25 0.25-0.55 0.65
S355J0W 0.75 0.12 1.00 0.04 0.06-0.15 0.01 0.30-1.25 0.25-0.55 0.65
S355J2W 0.50 0.16 0.50-1.50 0.15 0.03 0.03 0.40-0.80 0.25-0.55 0.65 0.30
S355J0W 0.50 0.16 0.50-1.50 0.15 0.04 0.04 0.01 0.40-0.80 0.25-0.55 0.65 0.30
S355K2W 0.50 0.16 0.50-1.50 0.15 0.03 0.03 0.40-0.80 0.25-0.55 0.65 0.30
According to ASTM & ASME Specn.
A 588 Gr. B 0.15-
0.50
0.20 0.75-1.35 0.05 0.04 0.40-0.70 0.01-
0.10
0.20-0.40
A 588 Gr. A 0.3-
0.65
0.19 0.80-1.25 0.05 0.04 0.40-0.65 0.02-
0.10
0.25-0.40
A 588 Gr. C 0.15-
0.40
0.15 0.80-1.35 0.05 0.04 0.30-0.50 0.01-
0.10
0.20-0.50
A 242 Type-1 0.15 1.00 0.05 0.15 0.20 min.
A 588 Gr. K 0.25-
0.50
0.17 0.50-1.20 Cb-0.005
-0.05
0.05 0.04 0.40-0.70 0.30-0.50
A 242 Type-2  0.20 1.50 0.05 0.04 0.20 min.
According to IS STD.
IRSM-41 0.30-
0.50
0.10 0.25-0.45 0.03 0.075-0.14 0.35-0.49 0.05 0.30-0.60 0.28-
0.49
0.05

Corten Steel Facade Equivalent Grade

Material # ASTM SEW 087 EN 10155 UNI NFA 35-502 BS 4360 JIS G3114
1.8967 S355K2G2W
1.8945 E 36 WA 3 S355J0WP WR 50 A Fe 510 C1K1
1.8961 WTSt 37-3 S235J2W Fe 360 DK 1 E 24 W 4
1.8959 A 588 – A 242 Gr. 1 S355J0W Fe 510 C2K1 E 36 WB 3 WR 50 B SMA 50 AW
1.8946 A 242 Type 1 S355J2WP Fe 510 D1K1 E 36 WA 4
1.8965 S355J2G2W SMA 50 CP
1.8963 A 588 Gr. A WTSt 52-3 S355J2G1W Fe 510 D2K1 WR 50 C to
1.8966 A 709 Gr. 50 W S355K2G1W E 36 WB 4

Sizes of Rusted Steel Cladding

Element Grade B Grade A
Tensile strength Rm MPa 485 485
Minimum yield point ReH Mpa *) 345 345
Minimum elongation A (Lo=5.65 √So) % 19 20

Benefits of Corten Cladding

Durability: Corten cladding offers long-lasting performance, even in harsh weather conditions.

Low Maintenance: It requires minimal upkeep, reducing long-term costs.

Aesthetic Appeal: The rustic, evolving look adds a unique industrial charm to any project.

Versatility: Suitable for a variety of architectural designs, from buildings to landscaping.

Cost-Effective and Eco-Friendly: Though initially more expensive, its durability and low maintenance make it a cost-effective choice, while its natural weathering process is environmentally friendly. 

Conclusion

Corten steel cladding provides a durable, low-maintenance solution with a distinctive appearance, making it ideal for various uses. Whether enhancing a building’s exterior, designing landscape features, or adding an industrial touch to interiors, Corten steel is a reliable and visually appealing choice.

FAQs

Corten steel cladding is a weathering steel alloy that forms a protective rust layer when exposed to the elements, providing durability and a unique aesthetic without the need for galvanization.
Corten steel cladding with a thickness of 2.0mm or 3.0mm typically has a life expectancy of over 25 years in most environments. For a life expectancy of 40+ years, an additional 1.0mm thickness is recommended to account for material loss.
Corten Steel Cladding panels typically have a thickness ranging from 1.0 to 1.5 mm.

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